N515CA COG spotlight - Ed Sinayi

N515CA Ed Sinayi thumbnail pic 1 (2026).webpAviation drew me in as a youngster. My dad had been a pilot with the Army Air Corp during WWII ferrying new aircraft from the factories to the war front. I’d ride my bicycle to the local airport and watch planes land & take off. The year I graduated from high school all able-bodied young men got called in for a physical for the Selective Service System which classified us for the military draft. I was classified as 1-A (available for military service).

Unfortunately, I was drafted in my second year of college. While in basic training I was offered Officer Candidate School and once commissioned as an Officer, I’d be able to apply for flight school. Passing all the tests and qualifications my application was approved and a flight school start date got assigned. Then came the TET Offensive of 1968. My flight school date got cancelled and I ended up in Vietnam as an Infantry Platoon Leader for a year. When I returned home, I was offered flight school once again. This time finally learned to fly helicopters. I then tested night weapons systems on AH-1G attack helicopters for one year before returning to Vietnam as a Gun Ship Pilot.

After military service I used the GI Bill to transition into fixed wing aircraft and to get my instrument rating. I had great aspirations to fly commercially but no opportunities presented themselves and I needed to make a living. I spent the next 40 years in the Concrete Forming & Concrete Pumping Industry. I started my own Forming Company after 11 years with a national Forming manufacturer. I rented planes and was fortunate to have friends with helicopters that fed my flying wants. While working in Oklahoma City once in 1997 I happened upon the Home Office of Rockwell Commander in Bethany, OK. They had a mockup of the Commander Cabin in their front office. I climbed in and immediately fell in love with the spacious interior and modern look. I knew then that I wanted to own one of these magnificent machines one day.

Many years later in 2010 I bought and built a Rotorway Experimental Helicopter kit. Deviating from the original normally aspirated engine that Rotorway manufactured and provided with their kits, I decided to build mine with a turbine power plant. Seven years later I finished that project and flew it till I sold it in 2022. That’s when I started the search for my Commander.


The Rescue Mission​


N515CA Tooele, UT pic2 (2023).webpN515CA Tooele, UT (2023).webp

I finally found the aircraft with the help of Judi Anderson after looking at a few prospects. N515CA was going to be a Rescue Mission from the start. Stranded on a remote airfield in Utah with no fuel or mechanical services available, sitting on flat tires, a hole in one of the wing tips, the whole plane looked to be a bird sanctuary and of course “Out of Annual”. Probably not a project for just anybody but I flew in to take a look and after inspecting the logs decided this aircraft had good bones and needed some serious TLC and most importantly it needed to be rescued.


I purchased the aircraft on Dec 28, 2023, but had to wait till spring for a mechanic to get it ready for a ferry flight to a location for initial restoration and Annual which occurred May 1, 2024. New battery, new elevator tips, new dorsal fin fairing, new wing tips w/LED nav & collision lights, bird nest removal and service with an Annual inspection and I was finally able to fly it home to Texas by August 2, 2024. I went through a lot of anxiety in those 7 months wondering whether I had made a good buying decision.

I flew the plane for a while to get to know it and fix items as needed. Replaced the Mag Compass and had to send the Garmin 530W back to Garmin for repair. I then decided the first major upgrade would be an air conditioning system, for the wife’s comfort of course. After researching alternatives and discussions I chose the Peter Schiff Aero “SofieLite” electric air conditioning system. It required a 70amp to 100amp alternator upgrade but for the added comfort it all turned out great and Schiff Aero did a more than professional job with the installation.

My Annual was coming due in August 2025 and I wanted Circle “C” Aviation to do that inspection. I met Adam Clark and his father at the 2024 Fly-In in Fredericksburg, Texas, and wanted someone with his experience with this model to give the airplane a thorough evaluation on its next annual. During the inspection, Adam found a cracked elevator spar that needed replacement. While waiting for parts from Jim Richards, decided to upgrade the panel and remove the vacuum pump and old instruments. I considered three Garmin 275s, a Garmin G3X Touch, and several other options, but ultimately chose the certified Dynon HDX SkyView, which Circle “C” installed. Moving to a digital panel was an easy decision. Beyond the modern look of glass cockpit displays, this has been the best upgrade I have made. N515CA is a marvelous airplane and flies beautifully, but it is still a rescue in progress, and I feel a responsibility to be a good steward of the model.


FLY SAFE OUT THERE

Ed Sinayi
 

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I have seen this plane at Circle C Aviation (Adam's shop) when he was installing the panel. The avionics ARE great, but the most impressive part of the panel IS the panel - the brand new panel that he and his guys had fabricated and installed in the airframe before they installed the very impressive avionics. If anyone does a complete panel overhaul like Ed did I would encourage them to go the extra mile and do a new panel installation as well. It really sets the airplane off.

BTW...I test flew this airplane for Adam after the new panel installation. This was my first time flying behind a Dynon PFD. I have to say, this Dynon PFD was a very impressive PFD. It truly makes flying the plane easier, and as we all know our Commanders are already very easy to fly. It really was a fun flight and turned out there were zero squawks in the panel or the installation.

Ed - thank you for your service to the country and thank you for rescuing and restoring this fine Commander that you now own. I hope you make it to the COG fly in so that everyone can see this beautiful plane of yours.
 
Thank you for taking the time - great write up and do appreciate the pictures. I'm jealous of the panel.
 
Looking Good, Ed!
 
Nice panel, Ed!
Apparently you don’t have an autopilot since the Dynon unit is not approved for our aircraft?
( I don’t have one either )
I look forward to seeing your plane someday…
 
Nice panel, Ed!
Apparently you don’t have an autopilot since the Dynon unit is not approved for our aircraft?
( I don’t have one either )
I look forward to seeing your plane someday…

Rolf,
Fortunately, I already had the Stec 55x autopilot and a Garmin 530w navigator installed in my original configuration but I had to install a Garmin G5 to run the autopilot with the Dynon system. Unfortunately, Dynon will probably never move forward with certifying their autopilot for the Commander. There just aren’t enough units to justify the certification costs.
I’m planning on being at the Branson fly-in in September, perhaps we’ll meet up then.
 
Great looking airplane yet I loved you sharing your journey and military service even more ! thank you, Ed.
 
Great looking panel, and thanks for saving the plane!
 
Hello Ed,
Congratulations on your Commander transformation!
Karen and I hope to meet and greet you after we get into Branson. We are looking forward to the fellowship and laughs that typically
intertwine during these gatherings.
Welcome aboard sir,
See you soon.
Frank
 
Hello Ed,
Congratulations on your Commander transformation!
Karen and I hope to meet and greet you after we get into Branson. We are looking forward to the fellowship and laughs that typically
intertwine during these gatherings.
Welcome aboard sir,
See you soon.
Frank
Mary Ann and I are looking forward to Branson also. Should be a lot of fun!
 
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