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Old incident - new information

Commander91gm

Moderator
Supporting Member
Glendale, AZ
Aircraft Type
112TCA
Reg Number
N91GM
Serial Number
13184
NTSB Final: Aero Commander 112

No Evidence Of The Vacuum Pump Ever Being Overhauled Or Replaced


Location: Vieques, Puerto Rico Accident Number: NYC04FA223
Date & Time: February 14, 2004, 21:00 Local Registration: N1261J
Aircraft: Aero Commander 112 Aircraft Damage: Substantial
Defining Event: Injuries: 1 Fatal
Flight Conducted Under: Part 91: General aviation - Personal




Analysis: While proceeding eastbound at night along the shoreline of an island, the airplane began a rapid spiral descent, and impacted the ground. Despite an extensive search by multiple entities, the airplane remained missing for approximately 4 years; however, when the wreckage was located, there was sufficient evidence to show that the vacuum pump, which powered the attitude indicator and the directional gyro, had failed. Examination of Federal Aviation Administration (FAA) records revealed that the airplane had accrued in excess of 1,224.8 total hours of operation, but no evidence of the vacuum pump ever being overhauled or replaced was discovered. The pilot did not possess an instrument rating, and most likely had not flown at night for approximately 10 years. The airplane was equipped with an autopilot; however, the pilot was reported not to be experienced in its use. Taking into consideration the direction of flight, available weather data, and the lack of ground lights in the area, there would have been no visible horizon forcing the pilot to maintain control of the airplane solely by referencing the flight instruments. It has been well documented that such conditions can result in a myriad of vestibular illusions which can be extremely difficult to overcome. One illusion in particular can cause a pilot to believe the airplane is in level flight, when in reality, it is in a gradual turn. If the airspeed increases, the pilot may experience a postural sensation of a level dive and pull back on the yoke, which tightens the turn. If recovery is not initiated, a steep spiral will develop and continue until the airplane impacts the ground or water. The FAA's Airplane Flying Handbook states that "unless a pilot has many hours of training in instrument flight, flight in reduced visibility or at night when the horizon is not visible should be avoided." FAA Advisory Circular AC 91-75, highlights that pilots tend to rely heavily on the attitude indicator in instrument meteorological conditions, and that vacuum system failures can be a significant cause or contributor to fatal accidents because in most cases the corresponding instruments slowly becomes inaccurate, making the failure difficult to recognize.
Probable Cause and Findings
The National Transportation Safety Board determines the probable cause(s) of this accident to be:



The pilot's inadequate preflight and in-flight planning and decision making which resulted in the airplane entering instrument meteorological conditions. Contributing to the accident was the pilot's lack of instrument experience, a vacuum pump failure, and the night lighting conditions.
 
That's terrible, 4 years to locate the wreckage.....
 
The guy didn’t know how to fly partial panel and didn’t have an iPad connected to a stratus.
The slow failure of a vac pump is scary as you’re not checking vac in imc but concentrated on your attitude indicator and end up in a bank or dive.
I think most of the time the nylon shaft snaps and I think that means instant failure. So it’s obvious to quit using ai and dg.
 
Never heard of slow failure a vac pump, my experience has always been shaft shearing which I understand they are designed to do.

Having had a vac failure in IMC back about 1981 I can tell you that it is not fun, but do-able. I will not fly without a suction cup on hand to cover AI. when it happened to me I was freshly minted IR and was current with no gyro flying. It was Hell until I found an envelope and tore off the flap to cover the AI. you Cannot scan a broken AI

Mistakes I made.
1. I was in the mountains and where I had sufficient space below me could not climb up above the cloud layer.
2. when I found VMC I canx my IFR and then after a while could not maintain VFR so was trying to get a pop up IFR with a $hitty controller who could only say "maintain vfr"
3. When I was switched to the next controller the first thing he offered me was "None Gyro Vectors" I should have asked the first controller for these.

Arriving at Tri Cities (KTRI) I was vectored for the ILS and the gear motor failed (Sierra B24) so had to go around and got the gear motor working and then none gyro vectors back for the ILS. All worked out great.
First thing I did after landing was to call my IR instructor and thank him for being such a ba$tard during my training.

The first controller who was so unhelpful was military as Pres.Ragen had just fired many of the controllers.

Life is a barrel of fun.
 
Well here's a new relatively inexpensive portable attitude backup device that's worth considering Ken. I have to give credit to Moazzam for first mentioning it on IFR Panel capabilities on another current post. It's the Dynon D3 and if it works then I suppose you could stick a suction cup on the back of it and throw it in your console compartment. Next time things stop sux and you realize that flimsy vac shaft sheared in hard IMC again then pull this device out and press the suction cup over your AI. You're back in scan business with an attitude indicator + pretty much everything a G1000 has! Heck, may want to leave it there permanently.

DYNON AVIONICS D3 POCKET PANEL PORTABLE EFIS | Aircraft Spruce

Disclaimer: Not for permanent use, not approved for primary instrumentation, and no, I wasn't paid to say this.
 
that looks very interesting Jay, today I have the Aspen as primary and the vac as backup. this stuff did not exist thirty years ago.

Life is a barrel of fun.
 
In retrospect...Actually as I investigate the Dynon D3 more I find it is not new. It has been around since Oshkosh three years ago. It's no different than having a Stratus and ipad with foreflight on your yolk so you can see attitude, synthetic vision, etc. The only nice thing is they make a mount that actually goes on the panel and you really could just clamp it over your INOP vacuum attitude indicator as a backup. (or somewhere else on the panel for that matter). It's easier looking at the panel for the scan in IMC then on the yolk mounted Ipad. Got to be careful it is not construed as a primary instrument however. For F.A.R. purposes it is not.
 
Never heard of slow failure a vac pump, my experience has always been shaft shearing which I understand they are designed to do.

Having had a vac failure in IMC back about 1981 I can tell you that it is not fun, but do-able. I will not fly without a suction cup on hand to cover AI. when it happened to me I was freshly minted IR and was current with no gyro flying. It was Hell until I found an envelope and tore off the flap to cover the AI. you Cannot scan a broken AI

Mistakes I made.
1. I was in the mountains and where I had sufficient space below me could not climb up above the cloud layer.
2. when I found VMC I canx my IFR and then after a while could not maintain VFR so was trying to get a pop up IFR with a $hitty controller who could only say "maintain vfr"
3. When I was switched to the next controller the first thing he offered me was "None Gyro Vectors" I should have asked the first controller for these.

Arriving at Tri Cities (KTRI) I was vectored for the ILS and the gear motor failed (Sierra B24) so had to go around and got the gear motor working and then none gyro vectors back for the ILS. All worked out great.
First thing I did after landing was to call my IR instructor and thank him for being such a ba$tard during my training.

The first controller who was so unhelpful was military as Pres.Ragen had just fired many of the controllers.

Life is a barrel of fun.

Andrew - you're right. The vacuum pump itself goes bang.

However the spinning gyro in the Attitude indicator doesn't just stop. The gyro is still spinning and will continue to do that slower and slower and the AI will slowly keel over. I think Jay's point was - if you're not scanning the vacuum gage, you will never know the attitude indicator has failed and the AI will exhibit that "slow" failure - slow enough to continue to follow it unless your scan detects the instruments not matching the other instruments.

Putting the vac gauge in the scan makes that instantly detectable.
 
Good instrument scanning is important, but if you use a vac pump I think it's a very good idea to put in an alert light to really get your attention. The standby vacuum system I had installed in 26J came with that feature and worked perfectly the one time I had a vacuum pump failure.
 
What kind of standby vacuum system with alerter light do you have Glenn?
Did you put it on or did it come with plane?
What caused your primary vac to go down?
 
What kind of standby vacuum system with alerter light do you have Glenn?
Did you put it on or did it come with plane?
What caused your primary vac to go down?

I had the Precise Flight V standby vacuum system installed in 26J. Uses a saddle valve with control cable to pickup vacuum off the engine to feed instruments.

Primary vac went down when the pump failed (sheared pin). Vac failure light came on instantly.

I still have that system available from my avionics upgrade is anyone is interested. $50
 
I also had the Precise Flight in 3TC. Good backup with certain limitations in operation (i.e. - operation at high altitudes with normal range cruise RPMs won't generate sufficient MP to adequately drive the gyros; but it should get you safely back on the ground again if you aren't landing in Leadville.) If your bird is so equipped, very important that you periodically exercise the system so it will be available if needed. The intake manifold fitting can gum up over time so you want to open and close the valve to make certain it will move normally and that the intake port remains open.

If you have a vac system and no second pump for backup, there is a strong incentive to replace your vac pump on a prophylactic basis (500-600 hours depending upon your risk tolerance) and not wait for it to fail. Vac pump failures can introduce FOD into the system and potentially damage your vac instruments.
 
500 hours or 5 years whichever comes first for replacement. That nylon shaft either loses it’s plasticizer over time and becomes brittle or perhaps oil from engine gets to it and fatigues it resulting in breaking.

I keep thinking I would like some backup for vacuum but more importantly I would like an idiot light for instant notification if I lose vacuum. I can still fly to turn and bank indicator and nav/com/gps with use of magnetic compass for confirmation in IMC weather. The Rapco vacuum pumps aren’t terribly expensive or too difficult to change out preventatively.

I don’t like the Precise system backup as I don’t want anything tapping into my manifold pressure so I’m leaning at just staying “factory” equipped and being prepared.

So, just make sure on your biannual flight review you get the CFI to blank out the AI and DG while you're under the hood and come in for a gusty winded landing as practice.
 
I don’t like the Precise system backup as I don’t want anything tapping into my manifold pressure so I’m leaning at just staying “factory” equipped and being prepared.

If you just wanted an alert I'd think you could work up some sort of basic pressure switch tied to an annunciation light without too much difficulty. Maybe something like this?
 
Yeah I saw that. That’s my question under there on Spruce. Certificates yes but expensive for what it does (I could replace the vacuum pump 1.5x over for cost). I think this is because it hooks to audio and plays over intercom in the event of a failure.
 
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